Custom Assemblies & Kits

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Custom Assemblies & Kits

Custom Assemblies & Kits

As a value-added supplier, Milrail offers connectorized, terminated cable assemblies as well as kitted wire, cable, and accessory packages. Our custom cable assemblies and kits are tailored to specific jobs and delivered directly to the installation site to make installation simple and easy. By bundling products with these services, Milrail offers a single source for wire products and complete turnkey solutions for signal, communication, wayside power, rolling–stock, rapid transit, and locomotive.

Milrail offers build-to-print and alternative BOM component sourcing. We offer custom cable assembly, harness rework, prototyping, custom wire harness and changes, open length first article inspection, box-builds in high-mix, and low to medium volume production. Our wire harness applications include door operators, driver management systems, signaling, trackside, and rolling stock. All assemblies are tested and verified for quality in-house.

Ratings & Certification:

ISO-9001
IPC/WHMA-A-620
Controlled Goods Certified

Cable Assemblies with Connectors
As a custom interconnect solutions provider, Milrail has been manufacturing custom cable assemblies for a diverse customer base. Our unique ability to service low volume / high mix as well as high volume / low mix opportunities sets us apart.

Connector Types Installed:
- MIL DTL 5015
- MIL-C
- M23, M12
- RJ45
- Circular connectors
- Modular and heavy-duty connectors
- EMC and IP rated connectors
- D-Sub and miniature
Wire Harnesses
Milrail’s wire harness design and manufacturing capabilities allow customers to focus on installation and implementation while Milrail manages prototyping, manufacturing efficiency, quality control, global sourcing, and logistics.

Connector Types Installed:
- MIL DTL 5015
- MIL-C
- M23, M12
- RJ45
- Circular connectors
- Modular and heavy-duty connectors
- EMC and IP rated connectors
- D-Sub and miniature
Kitting

We save our customers time and labor by offering custom component kits and packaging to streamline the wire, cable, and connector installation process. We can kit connectors, back shells, glands, and labels with one part number for ease of inventory management.
Locomotive Wiring and Re-Wire Kits

Milrail offers locomotive wiring, rewire, and re-build maintenance kits for a variety of industrial locomotive OEMs. We offer wiring products for Electro-Motive Diesel, Wabtec, General Electric (GE), ABB, Siemens, Altstom, Bombardier, and many others.